Triangulation Laser Displacement Sensors

When choosing a laser displacement sensor, it is important to have the knowledge of what needs to be measured, the accuracy required and the speed required for the laser displacement sensor. Slentech provides Laser Triangulation Sensors (Short Range Lasers) from Acuity with a measuring range from 3-1300 mm in Australia, New Zealand and Oceania.

AR100 Super Compact Laser Triangulation Sensor

The AR100 is one of the smallest laser measurement sensors in the world. The ultra-compact AR100 comes with ranges from 10mm to 500mm with a single case size. It can take 9,400 measurements per second and has a linearity of ± 0.05% of the full measurement range for most models. In short, the AR100 is perfect for applications with tight size and mass budgets that can’t sacrifice performance.

Engine Vibration Measurement; Acuity’s AR100 and AR200 compact laser triangulation sensors are commonly used to monitor and calculate the vibration created by an engine in testing labs. Our cost effective sensors are placed at various sections of the engine to measure the vibration displacement in multiple engine locations. Laser measurement of engine vibration is preferred over other types of measurement because it is completely non-contact.  That allows you to install the sensors away from the engine. Devices such as accelerometers need to be attached to the vibrating parts, and that extra mass affects the vibration measurement, making data less accurate. Acuity lasers are extremely precise, and they can give you the accuracy you need without affecting the results. Acuity’s AR100 is a common sensor used for this application because of its fast, 9.4kHz sampling rate, compact size, and precision at a cost-effective price.

Lumber Thickness and Dimensions; The forest, lumber and wood products industry is a regular user of Acuity laser sensor products for the measuring of logs, cants, lumber, veneer thickness, paperboard, etc. AR700 laser displacement sensors are commonly integrated into automated lumber finishing machines to measure board position, board dimensions, thickness measurement and surface profiles. The long-distance AR100 laser triangulation sensor offers a valuable stand-off distance, keeping the measuring equipment away from the quickly moving lumber and potential hazards.

Paper Roll Diameter; Acuity laser sensors are used in the paper industry to measure the diameter of paper rolls to determine the amount of material present. As a very large roll of paper winds off to smaller individual rolls, manufacturers must ensure that the smaller rolls have enough material present to be able to sell. When selecting a measurement sensor tool, paper manufactures demand two things. The measurement tool must have enough range to fully measure the wind up distance of the roll and have a small enough resolution to determine one additional layer of material. Acuity’s AR100 laser triangulation sensor is well suited for this type of measurement. The AR100-500 model has a 500 mm (~20 in.) range and boasts a resolution of 0.02% of the measurement range. The sensor’s fast, 9.4kHz sampling rate, compact size, and precision at a cost-effective price, provide a quality sensor for this application.

AR200 LASER DISPLACENT SENSOR

The AR200 group of Laser Measurement Sensors from Acuity is the most compact series of Triangulation Laser Displacement Sensors. These Laser measuring devices aim a Class 2 visible laser spot onto your target to accurately gauge its distance. Designed to withstand difficult industrial environments, the AR200 Laser Triangulation Sensors are commonly used in forest products, medical and high tech industries. All models boast a 0.03% resolution across their entire measurement span. Acuity AR200 Laser Displacement Sensors are extremely useful to measure the displacement, distance and thickness for industrial use.

Dimensioning Solution; It is a complicated process to create vision-guided robotics, imaging systems, and dimensioning systems. A lot can go wrong. For a company like Artemis Vision, a machine-vision solution provider out of Denver, Colorado, it is vital to make every design decision count. All the parts in their machine systems must work together to ensure stability and repeatability. So, we are proud to say that, when it came time to develop their latest dimensioning solution, they chose AR200 Lasers from Acuity.

Flux Depth Measurement in Brazing Rods; Flux is a chemical cleaning agent that permits the flow of brazing or soldering metal on a base surface at high temperatures.

Displacement in Diesel Engines; Large diesel-powered generators combine inductors with diesel engines to produce thousands of kilowatts of power. These enormous pieces of capital equipment see extensive preventative maintenance and testing to reliably and efficiently operate in the field. The USA’s leading electric motor company uses four laser measurement sensors to measure the amplitude of vibration of large diesel generators. Their test setup uses sensors measuring displacement of the diesel engine (generator) support rails while the system is idling during heavy loading.

Measuring Speaker Cone Deflection Using Triangulation Lasers; A major car audio speaker manufacturer’s Research and Development Department chose AR200 laser measurement sensor to measure the positional changes of subwoofer cone.

AR500 LASER POSITION SENSOR

Acuity AR500 Laser Position Sensors use Triangulation measurement principles to gauge distances to targets with great accuracy and speed. Fitting in the palm of your hand, the unit’s size is ideal for builders of compact machines and systems. Laser Position Sensor models range from 5 to 1000 mm of measurement range at the speed of 9400 Hz. The AR500 Laser Position Sensors are the only Acuity models available with optional blue laser diodes.

Crash Test Laser Sensors; Automobile crash tests engineers use variety of Slentech sensors to record vehicle information during the last, split-seconds of the controlled impact. Acuity AR500 Laser Position Sensors are used to collect data of vehicle deformation, acceleration, temperature, etc. at high speed. This information is then analysed to determine avenues for improvement in safety.

Laser Ride Height Sensor; Automotive companies must ensure their systems operate at peak performance. Whether it be for vibration, suspension, or any other displacement measurement, the automotive industry demands precise measurement for quality control and testing. When it comes to vehicle dynamics, providing precise ride height measurement from the vehicle to the ground is critical for testing different variables under one measurement. One technique is to use non-contact displacement sensors. Displacement sensors can be placed anywhere throughout the car to provide real time feedback of the parameters of the car. Acuity’s AR500 line of laser position sensors are commonly used to measure the overall ride height of a car. Our AR500 sensors are built to withstand harsh conditions while monitoring the distance from the vehicle to the ground level. The AR500 ride height laser is a compact, metal housed sensor that is capable of measuring up to 1000mm. With sampling speeds up 9,400 Hz, resolution of 0.01% of range, analog or digital output capability, and linearity 0.15% of the range, the AR500 sensor provides a ride height measuring tool elite to other methods.

AR550 HIGH SPEED LASER SENSOR

The AR550 high speed laser sensor is Acuity’s fastest triangulation device for dimensional and distance measurement. At sampling rates up to 70kHz, these sensors are typically used for applications that demand high speed such as vibration measurements, scanning of roads, vehicle crash test, and ballistic measurements. The AR550 high speed laser sensor comes in one compact package size with 9 different measurement ranges: 2mm, 5mm, 10mm, 25mm, 50mm, 100mm, 250mm, 500mm, and 750mm. The high-speed laser has a linearity of ± 0.15% and boasts a resolution down to within 0.01% throughout the measurement range. The unique specifications of the AR550 high speed laser sensor offer a unique and impressive laser built for applications needing very high sampling rates with precise measurements. Unlike other high-speed sensors, the AR550 electronics are integrated directly inside the compact sensor. The sensor’s unique dimensions and high-speed capability allow the laser sensor to be installed in various environments demanding high-speed. These include applications such as:

  • Scanning of roads – road surfacing, road profiling, road texturing, etc.
  • Vibration measurement – speaker displacement, engine displacement, structural displacement testing
  • Capturing fast events – crash test sensors, environmental/infrastructure testing
  • High speed measurements needed on hot targets

AR700 LASER DISPLACEMENT SENSOR

The Acuity AR700 Laser Displacement Sensor is high-resolution laser distance measurement sensor. Models vary in measuring range and can achieve resolutions better than 0.2 micron. Increased sampling speeds to 9.4 KHz satisfy the requirements of the Road Profiling Industry. Acuity AR700 series of Laser Displacement Sensor measures position and object dimensions. The compact size AR700 boasts output speeds to 9400 Hz and resolutions as low as 0.005% (of the measurement span).

Wooden Door On-Line Thickness Measurement; One of Acuity’s customers manufactures wooden door at a rate of over 4,000 doors a day. The quality, fit and finish of the door must be as perfect as possible. At such a fast production environment they use AR700 Laser Displacement Sensor for accurate and precised thickness measurement.

Pavement Measurements with Laser Sensors; Profilometers using AR700 Laser Displacement Sensors provide high-quality measurements of pavement deformations at highway speeds. The equipment measures the longitudinal and transverse road profiles, International Roughness Index (IRI), wheel path rut depth, Ride Number (RN) and macro texture of asphalt and concrete surfaces.

Rubber Thickness Measurement; Most natural rubber products are made by calendering process where soft rubber material is fed between two hard cylindrical rollers to create a sheet. This sheet is then further pressed between hard rollers to create smoother and thinner rubber sheets. Many of rubber products manufacturers are using AR700 Sensors to monitor thickness of the sheet during the production process. The sheets can then be used for various products, including conveyor belts, tires or mats.

Mold Position Measurement; Manufacturer of pipe fittings and couplings cast these parts in sand molds. The automated process uses several pneumatic cylinders to put the molds into a properly “stacked” position. It is imperative that these molds are properly positioned so the front and back sides are aligned with the AR700 Laser Sensors.

Inline Board Thickness Measurement; Non-Contact Laser Displacement Sensors are used to measure the thickness of polystyrene foam-extruded insulation boards in a continuous manufacturing environment. The boards are composed of foam sandwiched between plastic film. The rigid boards are continuously produced and cut to length at subsequent stages in the process.

Height Measurement of Concrete Bricks & Blocks; The Block Qualifier is a height measurement device, used in the concrete brick and block industry. The Block Qualifier, uses Non-Contact Laser Measuring Sensor technology to gauge the size of concrete bricks.

Propeller Blade Profiling using Laser Sensors; Triangulation Laser Sensors can be used to measure the profile of its propellers and controllable tip blades during the manufacturing process. Non-Contact measuring, like that afforded by Laser Sensors, is desirable in propeller manufacturing because the fixed measuring device can be installed with a large standoff away from bulky and/or moving parts.

Laser Distance Sensors can measure Compression of Bamboo width high precision Non-Contact measurement sensor technology.